Laser Marking with EM-Smart One

Official EM-Smart Blog
3 min readOct 29, 2021

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How to laser mark

What is laser marking?

“Laser marking” stands for marking or labeling of workpieces and materials with a laser beam. In this regard, different processes are distinguished, such as engraving, removing, staining, annealing and foaming. Depending on the material and the quality requirement, each of these procedures has its own advantages and disadvantages.

Benefits of laser marking

High-precision marking at constant quality

Thanks to the high precision of laser marking, even very delicate graphics, 1-point fonts, and very small geometries will turn out clearly legible. At the same time, marking with the laser ensures constant high-quality results.

High marking speed

Laser marking is one of the fastest marking processes available in the market. This results in high productivity and cost benefits during manufacture. Depending on the material structure and size, different laser sources (e. g. fiber lasers) or laser machines (e. g. galvo lasers) can be used to further increase the speed.

Durable marking

Laser etching is permanent and at the same time resistant to abrasion, heat, and acids. Depending on the laser parameter settings, certain materials can also be marked without damaging the surface.

What materials can be marked with a laser?

Metals

Stainless steel, aluminum, gold, silver, titanium, bronze, platinum, or copper

More about laser marking metals

Plastics

ABS, polycarbonate, polyamide, PMMA or plastics with laser additives

More about laser marking plastics

Other materials

Foils and films, Laminates, Paints

Different processes of laser marking

Annealing marking

Annealing marking is a special type of laser etching for metals. The heat effect of the laser beam causes an oxidation process underneath the material surface, resulting in a color change on the metal surface.

Laser marking process: staining+

Staining

In the staining method, the heat effect generated by the laser beam causes a chemical reaction in the material. Depending on the material composition, this will result in different color shades. For example, if a light plastic material is discolored during laser etching, soot particles may be produced that will result in a dark marking.

Laser engraving

During laser engraving, the workpiece surface is melted and evaporated with the laser. Consequently, the laser beam removes the material. The thus produced impression in the surface is the engraving.

More information on laser engraving…

Removing

During removing, the laser beam removes the top coats applied to the substrate. Contrast is produced as a result of the different colors of topcoat and substrate. Common materials that are laser marked by way of removing material include anodized aluminum, coated metals, foils, and films, or laminates.

Laser marking process: Foaming plastics+

Foaming

During foaming, the laser beam melts a material. During this process, gas bubbles are produced in the material, which reflects the light diffusely. The marking will thus turn out lighter than the areas that have not been etched. This type of laser marking is used mainly for dark plastics.

laser marking: carbonizing plastics+

Carbonizing

Carbonizing enables strong contrasts on bright surfaces. During the carbonizing process the laser heats up the surface of the material (minimum 100° C) and oxygen, hydrogen, or a combination of both gases is emitted. What’s left is a darkened area with a higher carbon concentration.

Carbonizing can be used for polymers or biopolymers such as wood or leather. Since carbonizing always leads to dark marks, the contrast on dark materials will be rather minimal.

A wide range of materials marked by EM-Smart One

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